ISMEC: Production of precision mechanical components

Machine Fleet

Download the pdf version  

Turning Department


T1 - SAFOP Leonard 60/1800
Diameter over the carriage

1.800 mm

Diameter over the bed 2.200 mm

Distance between centers

15.500 mm

Weight between centers

40 tons / 90 tons on the base

Rotating axes ( C )

High precision ± 6"

Vertical axes ( Y )

Vertical ± 50 mm

Type

Idrostatico 4 guide

Support

n° 8 Steady rest Hydrostatic

Numerical control

Siemens 840D

Milling unit

Frontal and Longitudinal

Grinding unit

Grinding wheel Ø 750

Boring unit

Sandvik 4.000 mm

Dimensional testing head

Marposs

 

T2 - SAFOP Leonard 60/1600
Diameter over the carriage

1.600 mm

Diameter over the bed

2.000 mm

Distance between centers

16.500 mm

Weight between centers

30 tons / 70 tons on the base

Type

Half hydrostatic 4 guide

Support

n° 11 Steady rest / Hydrostatic

Numerical control

ECS 2302

Milling unit

Frontal and Longitudinal

Grinding unit

Gringing wheel Ø 600

Boring unit

Sandvik 4.000 mm

Dimensional testing head

Renishaw

 

T3 - OMG Zanoletti multitask 1300
Diameter over the carriage  1.300 mm
Diameter over the bed  1.700 mm
Distance between centers  10.500 mm
Weight between centers  25 tons / 35 tons on the base
Type  Half hydrostatic
Support n° 7 Steady rest / Hydrostatic
Numerical control  Siemens 840D
Grinding unit  Grinding unit Ø 600
Boring unit Sandvik 4.000 mm

 

T4 - Leopoldo Pontiggia
Diameter over the carriage 1.250 mm
Diameter over the bed 1.600 mm
Distance between centers 15.000 mm
Weight between centers 15 tons
Type Half hydrostatic
Support n° 8 Steady rest / Hydrostatic
Numerical control Siemens 820 T
Grinding unit Grinding wheel Ø 600
Boring unit Sandvik 4.000 mm

 

T5 - Progres P6000
Diameter over the carriage 6.000 mm
Diameter over the bed 6.000 mm
Distance between centers 15.000 mm
Weight between centers 150 ton
Type Combined
Support n° 7 Steady rest / Hydrostatic
Numerical control Siemens 840D5L
Milling unit Frontal and longitudinal
Flat cutting unit Disk Ø 1000
T6 - Vertical lathe CASTOR-NOMO mod. TVCN 245
Plateau diameter 2.000 mm
Diameter admitted in rotation 2.450 mm
Turning diameter 2.450 mm
Max turning height 1.800 mm
Max height transition piece 2.050 mm
Spindle motor 87Kw
Max rotation speed 250giri/min
Transversal shaft 1.200 mm
RAM trip 900 mm
RAM section D260 mm
Tool change 12 posizioni
Numerical control FANUC 18i/T
Total weight 55 tons

 

T7 - PBR TB400
Diameter over the carriage 600 mm
Diameter over the bed 800 mm
Distance between centers 6.500 mm
Weight between centers 5 tons
Type Turcite
Support n° 4 Steady rest
Boring unit Sandvik 1.000 mm
Visual display unit Anilam

 

T8 - PBR TB300
Diameter over the carriage 400 mm
Diameter over the bed 600 mm
Distance between centers 3.500 mm
Weight between centers 3 tons
Type Turcite
Support n° 2 Steady rest
Visual display unit Anilam

 

T9 - COLOMBO
Diameter over the carriage 950 mm
Diameter over the bed 1100 mm
Distance between centers 4.500 mm
Weight between centers 8 tons
Type Turcite
Support n° 2 Steady rest
Visual display unit Anilam


Boring and Milling department


F1 - SORALUCE FXR-18000-W
Lenght 18.000 mm
Height 6.500 mm
RAM exit 1.900 mm
Boring exit 1.000 mm
Boring unit diameter 180 mm
Spindle power 101 Kw
Spindle torque 12.000 Nm
Table dimensions 3.000 X 3.000 mm
Stolle dimensions 3.000 X 19.000 mm
Table traslation 2.000 mm
Weight over the table 60 ton
Horizontal rotating table Ø 2.000 mm, P 30 ton
High precision ± 6
Type Linear guides
Supports Several
Numerical control Siemens 840D5L MDynamics
Head accessories Universal
Head changer Automatic
Rotation speed multiplier 1/3 e 1/5
Refrigerating pressure 20 bar
Max rotation speed 3.000 rpm

 

F2 - ZAYER KCU 8000
Lenght 8.000 mm
Height 3.000 mm
RAM exit 1.250 mm
Boring exit fisso 600 mm
Boring unit diameter 190 mm
Spindle power 35 Kw
Spindle torque 600 Nm
Table dimensions 1.600 X 1.800 mm
Stolle dimensions 2.000 X 9.000 mm
Table traslation 1.500 mm
Weight over the table 12 ton
Horizontal rotating table Ø 2.000 mm, P 30 ton
High precision ± 6"
Type Over rolls
Rapid 20.000
Supports Several
Numerical control Siemens 840D
Head accessories Universal 360.000 pos
Head changer Automatic
Tools magazine 40 pos
Dimensional testing head Renishaw
Grinding unit Internal
Refrigerating pressure 16 bar
Max rotation speed 3.000 rpm

 

F3 - NOVAR
Lenght 2.500 mm
Height 1.500 mm
RAM exit 1.000 mm
Table dimensions 1.000 X 1.000 mm
Stolle dimensions 4.000 X 1.000 mm
Type Turcite
Rapid 9.000
Supports Several
Numerical control ECS 2301
Head accessories Universal 2°/ 2°
Rpm
2.000 rpm

 

F4 - MECOF
Lenght 5.500 mm
Height 1.500 mm
RAM exit 3.000 mm
Stolle dimensions 6.000 X 3.000 mm
Type Roller skate
Rapid 15.000
Supports Several
Numerical control Fidia M20
Head accessories Universal + Elettric mandrel
Rpm 4.000 / 24.000 rpm


- Grinder Cincinnati L 4.500 mm Ø 600 mm

- Grinder Gioria L 2.500 mm Ø 400 mm

- Work center Famup with rotary axes, tools exchanger 40 pos.

- Drilling machines Invema

- Slotter Lima H 600


Construction Department

Workmanship and construction in a particular medium-heavy structural metal work, is performed by qualified and licensed with the use of filler materials strictly maintained and stored in specially air-conditioned area.

Non-destructive tests are carried out directly by our internal staff patented ec certificate. Other checks and inquiries are carried out only under the supervision of quality engineers in our office.

 

 - Welding machines

- Submerged arc H 5.000

- Press Colgar L 3.000

- Cut machine Colgar L 3.000

- Pre-heating oven

- Machines for hot and cold shrinking

- Plasma cut

- Flame cut

- Positioners

- TIG - MIG - MAG

 

Assembly / Test Department

Assembly and installation of mechanical construction and trading partners worked with start-up and load testing of complete units assembled. Machinery and parts thereof made entirely in-house designed by the customer.